Tooling/Mold Management Procedures: Daily Maintenance, Inspection, Repair, and Improvement

///'Daily Maintenance//n//nDepartment responsible for tooling///mold counter must perform inspection and cleaning before returning the tools///molds to storage after each use.//n//n///'Tooling///Mold Daily Inspection Form///'//n//nPerson borrowing the tools///molds must ensure their cleanliness throughout the duration of use.//n//nRegular Inspection//n//nDepartment responsible for usage must conduct a daily inspection (excluding days without usage) of the inventory and in-use tools///molds. The inspection should check for deformities, breakages, surface damages, missing parts, wear and tear, verification status, etc. The inspection results should be recorded in the ///'Tooling///Mold Daily Inspection Form.///' //n//nIt is necessary to develop a ///'Tooling///Mold Predictive Maintenance Plan///' based on the condition of the tools///molds and promptly submit requests for spare parts and replacements.//n//n///'Tooling///Mold Daily Inspection Form///'//n//nFault Repair//n//nIn the event of tooling///mold failure during usage, the equipment administrator must be promptly notified for replacement with backup tools. If necessary, the ///'Tooling///Mold Repair Report Form///' must be filled out and sent for outsourced repair. After the repair, the quality department must conduct tooling verification.//n//n///'Tooling///Mold Repair Report Form///'//n//nThe equipment administrator must promptly handle tooling///mold failures, including failures of inventory tools///molds. The tools///molds under repair must be labeled and stored in the ///'Repair///' cabinet. Tools///molds that cannot be repaired should be applied for disposal using the ///'Tooling///Mold Sealing and Scrap Application Form.///' Approved tools///molds for disposal must be labeled with a scrap sign and promptly transferred to the administrative department for further handling.//n//nTooling///Mold Improvement//n//nIf needed, the department responsible for usage can submit a tooling///mold improvement request to the tooling design department through internal communication.//n//n///'Tooling///Mold Improvement Request Form///'//n//nThe technical department must propose tooling improvement plans, update tooling drawings, and promptly arrange for modifications to the physical tools///molds based on product requirements and user suggestions. Relevant departments must ensure that the modified tools///molds undergo ///'Incoming Inspection///' and ///'Usability Verification///' again.//n//nRecord Keeping//n//nThe equipment administrator must follow the ///'Record Control Procedure///' to keep records related to tooling///mold management, inspection, repair, disposal, etc.//n//nRelevant Records://n//n6.1 QR7.1.3-12 ///'Equipment Tooling Provision and Utilization Statistics///'//n6.2 QR7.1.3-17 ///'Tooling///Mold Application Form///'//n6.3 QR7.1.3-18 ///'Tooling///Mold Arrival Notice///'//n6.4 QR7.1.3-19 ///'Tooling///Mold Acceptance Form///'//n6.5 QR7.1.3-20 ///'Tooling///Mold Management Ledger///'//n6.6 QR7.1.3-21 ///'Tooling///Mold Issuance Registry///'//n6.7 QR7.1.3-22 ///'Tooling///Mold Daily Inspection Record///'//n6.8 QR7.1.3-23 ///'Tooling///Mold Repair Report Form///'//n6.9 QR7.1.3-24 ///'Tooling///Mold Maintenance and Repair Record///'//n6.10 QR7.1.3-25 ///'Tooling///Mold Spare Parts Plan and Inventory///'//n6.11 QR7.1.3-26 ///'Tooling///Mold Sealing and Scrap Application Form///'//n6.12 QR7.1.3-27 ///'Tooling///Mold Predictive Maintenance Plan///'//n6.13 QR7.1.3-28 ///'CMK Calculation Form///'//n6.14 QR7.1.3-29 ///'Tooling///Mold Improvement Request Form///'//n6.15 QR7.1.3-30 ///'Tooling///Mold Resume Form///'//n6.16 QR7.1.3-31 ///'Cutting Tooling Record Form///