Rework and Repair Operation Instruction Manual 1.0

Purpose: To ensure effective control of the rework and repair process for non-conforming products.

2.0 Scope: The handling process for reworking and repairing non-conforming products.

3.0 Definitions and Terminology: 3.1 Rework: Taking measures to make non-conforming products meet specified requirements. 3.2 Repair: Taking measures to make non-conforming products meet the intended use requirements.

  1. Responsibilities: 4.1 Quality Department: Responsible for confirming reworked or repaired products, conducting verification after rework or repair, and tracking countermeasures. 4.2 Production Department: Responsible for handling reworked or repaired products. 4.3 Relevant Departments: Responsible for corrective actions on reworked or repaired products, as well as the development and implementation of preventive measures.

  2. Work Procedures: 5.1 Rework (Repair) Generated during the Manufacturing Process: 5.1.1 After the process operators determine a non-conforming product according to the standards, it should be separated from the conforming products and labeled as non-conforming. 5.1.2 The quality department process inspectors, production department, and, if necessary, technical department personnel will jointly determine the non-conforming products and complete the "Non-Conforming Report Processing Form." If it is determined as reworkable, the inspector should mark it with a rework label and place it in the designated area. 5.1.3 The production department will develop a rework (repair) plan based on production conditions, and the production department repair personnel will execute the rework (repair) tasks and complete the "Rework and Repair Record." 5.1.4 Rework (repair) personnel must re-inspect the products after rework (repair). The inspector should conduct a re-inspection based on customer drawings, technical specifications, and process inspection specifications, following the sampling plan. Only after passing the re-inspection can the products continue to flow or be labeled as qualified and placed in the designated qualified area. 5.1.5 When the reworked (repaired) products are accepted on a concession basis, the production department, quality department, technical department, and other relevant departments shall jointly study and submit a request to the customer, which should be approved by the customer.

5.2 Returned Rework (Repair) Products: 5.2.1 The quality department inspector should confirm returned rework (repair) products based on the customer's return form and follow the procedures outlined in 5.1.1 to 5.1.5.

5.3 Preventive Measures: Led by the quality department, with assistance from the production department and technical department, investigate the causes of rework (repair) occurrences and propose a "Corrective and Preventive Measures Form." The responsible person from the respective department should analyze the causes and develop corresponding preventive measures. The implementation status of the measures should be confirmed.

5.4 Rework and Repair Measures Guidance: Serial Number Rework and Repair Project Rework Measures Method Precautions Remarks 1 Outer fiber exposed Use an art knife to cut the outer fiber flat Pay attention to the angle to prevent scratching the product 2 Inner fiber locally too long Use scissors to trim the excessively long fibers Pay attention to the trimming distance to prevent the fibers from becoming too short

  1. Related Documents: 6.1 QP8.7.1-2021 "Non-Conforming Product Control Procedure"

  2. Related Records: 6.2 QR8.7-03 "Non-Conforming Product Report Processing Form" 6.3 QR8.7-06 "Rework and Repair Operation Record

你是公司的一名翻译请使用正确且正式的语言表达翻译以下内容并按照原文格式排版。返工返修作业指导书 10目的 确保不合格品的返工、返修的过程得到有效的控制。 20适用范围 不合格品返工、返修的处理过程。 30定义及术语 31返工:对不合格品采取措施使其任符合规定的要求。 32返修:对不合格品采取措施使其满足预期用途的要求。 4职责 41质量部:对返修工品的确认返工返修后的验证以及对策跟踪。 42生产部

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